BioPRO®: A New Era of Sustainable Comfort

Our ongoing commitment to innovation and sustainability has led us to diversify our portfolio to include more than leather. Central to this evolution, is to re-envision what seat foam can be. Our BioPRO® Foam represents a fundamental shift in seat cushion technology, introducing a patented foam with 20% biobased protein content, a valuable by-product of our own leather manufacturing process. This breakthrough in biofoam manufacturing reflects our ambition to lead with sustainable solutions that redefine comfort and performance.

Setting a New Standard

Traditional seat foams often contain harmful additives, forever chemicals, and fossil fuel-derived components that can compromise both performance and environmental impact. In contrast, our BioPRO® Foam manufacturing process creates a foam that is naturally fire resistant, highly durable, with exceptional comfort without chemical flame retardants such as melamine, bromine, or PFAS.

Precision, Zero Waste, and Tailored Performance

Our BioPRO® Foam manufacturing doesn’t stop at innovation in chemistry, it extends into precision production. Rather than cutting foam from large blocks (a practice that creates significant waste), each BioPRO® cushion is moulded to exact specifications for shape, weight, and density. This means:

• Zero production waste: moulded, not cut.
• Customised comfort: tailored support for passenger needs.
• Integration with seat covers and leather: delivering a complete, seamless, full solution.

Designed for Performance and Sustainability

BioPRO® Foam isn’t just greener, it’s built to perform. Independent testing shows that our BioPRO® Foam meets or exceeds industry standards for fire safety, durability, and comfort, making it an ideal choice for aviation interiors. And because it’s moulded at source and engineered with bio-content that is fully incorporated into the foam, BioPRO® Foam can deliver consistency, reliability, and a long-lasting seating experience.

A Future Focused Step Forward

BioPRO Foam manufacturing reflects our view of product development, sustainability, and performance. By utilising what was once a by-product and transforming it through thoughtful design and manufacturing innovation, we are helping to reduce environmental impact while raising the bar for comfort and safety in seat design.

Explore how our BioPRO® Foam is shaping the future of sustainable seat solutions, from concept to cabin.